Principal photography began on September 5, 1986, and the supposedly carefree summer romance quickly became a physically punishing production. Shooting in Lake Lure, North Carolina, took place during oppressive weather, with outside temperatures reaching 105°F and the combination of cameras, lights, and crowded interiors driving some set temperatures as high as 120°F. Choreographer Kenny Ortega recalled that roughly ten people passed out within 25 minutes during one particularly brutal day, while 89-year-old actress Paula Trueman collapsed from dehydration and had to be taken to a local emergency room.
Patrick Swayze made matters worse by insisting on performing his own physical work. During the scene in which Johnny balances on a log, he repeatedly fell and injured his knee badly enough to require a hospital visit and the draining of fluid from the swelling. The production also ran into seasonal delays: autumn arrived before filming was complete, forcing set decorators to spray-paint leaves green, while the famous lake sequence was filmed in water near 40°F. Jennifer Grey later described the water as “horrifically” cold, saying she endured it largely because she was young and determined to keep the job. Despite the ordeal, the 43-day shoot finished on time and on budget.
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